Building Owner Heraeus Limited Hong Kong
Conversion of air-cooled to water-cooled chiller plant
Installation of auto-cleaning devices for condensers of water-cooled chillers
Using advance control algorithm to improve energy efficiency and operational performance for major equipment and building services systems
Building/Project Name Heraeus Technology Centre (HTC) - Fanling
Systems HVAC - Waterside Air Conditioning System
Building Automation /Management System
Building Types Commercial - Office
Industrial
Description of the building:
Heraeus Technology Centre is a precious metal manufacturing and refinery factory. Offices, laboratory, production areas and warehouses are located inside the building with total area about 6000m2 and 120 employees.  


Retrofitted initiative:

  • Converted the air-cooled chiller to high-efficiency Plate-tube evaporative water-cooled chiller.
  • Installed the auto-cleaning devices which is physical water treatment and auto-cleaning system for condensers of water-cooled chillers.
  • Installed a real time monitoring and control system to optimize the chiller plant operation efficiency.


Observed benefits other than energy saving:

  • Real time information and knowing the chiller plant operations
  • More information for chiller monitoring and reporting
  • Shorten start up time of chiller plant operation
  • More environmental friendly as no chemical dosing for water cooling tower


General observations of the retrofitting project:

  • HVAC system retrofit have not affected the factory operation
  • Easy to installation, just plug and play, shorten retrofitting period and save retrofitting materials as well
  • Easy to maintenance and reduce maintenance resources in overall plant operations
  • Standard retrofitting initiatives with proven and straightforward technologies


Other information:

Cost Saving
Total cost: HKD 2.39 million Total savings/year: HKD 1.02 million
Cost breakdown: Chiller Plant: HKD 0.91 million
Mechanical and Electrical work: HKD 1.48 million
(CLP Eco Building Fund supported: HKD 0.36 million)
Savings/year breakdown: >45% reduction in energy consumption compared to the predecessors
Payback: 2 years
Name of consultant and contractors: Subsidy/ Funding
Consultant: Ir. W. Man Luk - Lee Yu Kee Technology Ltd.
Contractor: Ecool Air Co Ltd.
The project is supported by: CLP Eco Building Fund


Conversion of air-cooled to water-cooled chiller plant
Installation of auto-cleaning devices for condensers of water-cooled chillers
Using advance control algorithm to improve energy efficiency and operational performance for major equipment and building services systems
Building Owner Heraeus Limited Hong Kong
Building/Project Name Heraeus Technology Centre (HTC) - Fanling
Systems HVAC - Waterside Air Conditioning System
Building Automation /Management System
Building Types Commercial - Office
Industrial
Description of the building:

Heraeus Technology Centre is a precious metal manufacturing and refinery factory. Offices, laboratory, production areas and warehouses are located inside the building with total area about 6000m2 and 120 employees.  
Retrofitted initiative:

  • Converted the air-cooled chiller to high-efficiency Plate-tube evaporative water-cooled chiller.
  • Installed the auto-cleaning devices which is physical water treatment and auto-cleaning system for condensers of water-cooled chillers.
  • Installed a real time monitoring and control system to optimize the chiller plant operation efficiency.

Observed benefits other than energy saving:

  • Real time information and knowing the chiller plant operations
  • More information for chiller monitoring and reporting
  • Shorten start up time of chiller plant operation
  • More environmental friendly as no chemical dosing for water cooling tower

General observations of the retrofitting project:

  • HVAC system retrofit have not affected the factory operation
  • Easy to installation, just plug and play, shorten retrofitting period and save retrofitting materials as well
  • Easy to maintenance and reduce maintenance resources in overall plant operations
  • Standard retrofitting initiatives with proven and straightforward technologies

Other information:

Cost Saving
Total cost: HKD 2.39 million Total savings/year: HKD 1.02 million
Cost breakdown: Chiller Plant: HKD 0.91 million
Mechanical and Electrical work: HKD 1.48 million
(CLP Eco Building Fund supported: HKD 0.36 million)
Savings/year breakdown: >45% reduction in energy consumption compared to the predecessors
Payback: 2 years
Name of consultant and contractors: Subsidy/ Funding
Consultant: Ir. W. Man Luk - Lee Yu Kee Technology Ltd.
Contractor: Ecool Air Co Ltd.
The project is supported by: CLP Eco Building Fund


Conversion of air-cooled to water-cooled chiller plant
Installation of auto-cleaning devices for condensers of water-cooled chillers
Using advance control algorithm to improve energy efficiency and operational performance for major equipment and building services systems

   


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