Building Owner Hongkong Land Limited
Conversion of air-cooled to water-cooled chiller plant
Conversion to variable speed chilled water pump
Building/Project Name Chater House
Systems HVAC - Waterside Air Conditioning System
Building Automation /Management System
Building Types Commercial - Office
Description of the building:
  • Chater House is at the hub of Hongkong Land's portfolio in Central, with telecommunications, electrical and mechanical features designed for the specific needs of investment banking and financial services.
  • One of the four iconic buildings under LANDMARK, representing the epitome of top-tier luxury shopping and lifestyle experiences.


Retrofitted initiative:

  • Centralised chilled water plant:

    Replace 5 of the existing 12 air-cooled chillers into 3 water-cooled chillers. The water-cooled chillers were installed and connected with the remaining air-cooled chillers. Cooling towers were installed on the roof for heat rejection. A variable flow, decoupled chilled water system is adopted.
     
  • Chilled water plant control:

    Converting from manual operation to automatic plant operation, a new BMS system is installed with energy optimisation strategies for better control and equipment monitoring, including the upfeed pumps, condensing water pumps, cooling towers, make-up tank, condensing water tank and water-cool chillers. The air-cooled chillers and new water-cooled chillers work seamlessly to meet the building cooling load in an energy efficient manner.
 


Observed benefits other than energy saving:

  • Reduced operator resources in plant operations with adoption of automatic chiller plant operation.
  • Larger overall cooling capacity (5 existing 300Ton ACC replaced with 3 new 750Ton WCC).
  • New chillers and chilled water pipes now housed indoor are better protected and less prone to outdoor damages.
  • Lower noise level since outdoor air-cooled chillers are commonly known to produce higher noise levels via chiller condenser fans.
  • Less vibration.
  • Enhanced reliability of chilled water supply with the presence of both water-cooled chillers and air-cooled chillers.
  • Longer service life of water-cooled centrifugal chillers than air-cooled screw chillers.




General observations of the retrofitting project:

  • Space utilisation is the key since extra space is needed to install cooling towers and condensing water pumps for water cooled systems.
  • Plan for upfeeding water to make up the water loss during operation of cooling towers.
  • Equipment delivery is another critical challenge. Unlike air cooled chillers which are mostly modular design, larger capacity water cooled chillers tend to have a long bundle of evaporator and condenser.
  • Energy saving is significant.


Other information:

Cost Saving
Total cost: Around HKD 23 million (2010) Savings/year breakdown: >45% total energy consumption saving

>3.35 MWh saving per year

Saving in parts replacement and service cost of air-cooled chillers and saving in manpower resources in plant operation >HKD 2 million
Cost breakdown: Mechanical and Electrical work over HKD 13 million

Chiller Supply over HKD 10 million
Payback: (HKD 23 million HKD 2 million) / HKD 4.36 million = 4.82 years
Name of the consultant and contractor
Consultant:
WSP (Hong Kong) Ltd.

Contractor:
The Jardine Engineering Corp., Ltd.


Conversion of air-cooled to water-cooled chiller plant
Conversion to variable speed chilled water pump
Building Owner Hongkong Land Limited
Building/Project Name Chater House
Systems HVAC - Waterside Air Conditioning System
Building Automation /Management System
Building Types Commercial - Office
Description of the building:

  • Chater House is at the hub of Hongkong Land's portfolio in Central, with telecommunications, electrical and mechanical features designed for the specific needs of investment banking and financial services.
  • One of the four iconic buildings under LANDMARK, representing the epitome of top-tier luxury shopping and lifestyle experiences.
Retrofitted initiative:

  • Centralised chilled water plant:

    Replace 5 of the existing 12 air-cooled chillers into 3 water-cooled chillers. The water-cooled chillers were installed and connected with the remaining air-cooled chillers. Cooling towers were installed on the roof for heat rejection. A variable flow, decoupled chilled water system is adopted.
     
  • Chilled water plant control:

    Converting from manual operation to automatic plant operation, a new BMS system is installed with energy optimisation strategies for better control and equipment monitoring, including the upfeed pumps, condensing water pumps, cooling towers, make-up tank, condensing water tank and water-cool chillers. The air-cooled chillers and new water-cooled chillers work seamlessly to meet the building cooling load in an energy efficient manner.
 

Observed benefits other than energy saving:

  • Reduced operator resources in plant operations with adoption of automatic chiller plant operation.
  • Larger overall cooling capacity (5 existing 300Ton ACC replaced with 3 new 750Ton WCC).
  • New chillers and chilled water pipes now housed indoor are better protected and less prone to outdoor damages.
  • Lower noise level since outdoor air-cooled chillers are commonly known to produce higher noise levels via chiller condenser fans.
  • Less vibration.
  • Enhanced reliability of chilled water supply with the presence of both water-cooled chillers and air-cooled chillers.
  • Longer service life of water-cooled centrifugal chillers than air-cooled screw chillers.



General observations of the retrofitting project:

  • Space utilisation is the key since extra space is needed to install cooling towers and condensing water pumps for water cooled systems.
  • Plan for upfeeding water to make up the water loss during operation of cooling towers.
  • Equipment delivery is another critical challenge. Unlike air cooled chillers which are mostly modular design, larger capacity water cooled chillers tend to have a long bundle of evaporator and condenser.
  • Energy saving is significant.

Other information:

Cost Saving
Total cost: Around HKD 23 million (2010) Savings/year breakdown: >45% total energy consumption saving

>3.35 MWh saving per year

Saving in parts replacement and service cost of air-cooled chillers and saving in manpower resources in plant operation >HKD 2 million
Cost breakdown: Mechanical and Electrical work over HKD 13 million

Chiller Supply over HKD 10 million
Payback: (HKD 23 million HKD 2 million) / HKD 4.36 million = 4.82 years
Name of the consultant and contractor
Consultant:
WSP (Hong Kong) Ltd.

Contractor:
The Jardine Engineering Corp., Ltd.


Conversion of air-cooled to water-cooled chiller plant
Conversion to variable speed chilled water pump

   


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